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Gas systems
As a generally recognised rule-setter in public gas supply, the DVGW has formulated the technical requirements for access to gas networks.
The safety of gas installations requires special attention. The DVGW rules and regulations ensure that the generally recognised rules of technology are applied in practice and that a high level of safety is ensured.
The pipelines of the gas network must be maintained at regular intervals and, if necessary, rehabilitated. You will find DVGW codes of practice and standards on all these topics in this section.
G 102-5 Code of Practice 03/2023
41,32 €*
Content of DVGW G 102-5 Code of Practice G 102-5 serves as the basis for the qualification of qualified persons for pressure vessels.
Certain qualified work may only be carried out by qualified persons.
The qualified person shall acquire the necessary knowledge through theoretical training and practical instruction
and experience. DVGW Code of Practice G 102-5 specifies the minimum requirements for the scope of the necessary
personnel qualifications and the content of the corresponding training courses. Table of contentForeword 1 Scope 2 Normative references 3 Requirements for the qualification of qualified persons for the area of pressure vessels/pressure vessels under pressure 4 Implementation of the expert training 5 Contents of the expert training course 6 Success control 7 Technical requirements for instructors and inspectors Important normative references DVGW Code of Practice G 100DVGW Code of Practice G 495German versionDVGW-Arbeitsblatt G 102-5Buy DVGW G 102-5 Code of Practice You can purchase DVGW G 102-5 Code of Practice as PDF file for immediate download.
G 102-8 Guideline 06/2023
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Content of DVGW Guideline G 102-8
DVGW Guideline G 102-8 specifies the minimum requirements for the scope of the necessary personnel qualifications and the content of the corresponding training courses.
Together with DVGW Code of Practice G 102-1, this Guideline serves as the basis for the qualification of qualified persons for compressor stations and gas expansion systems.
In accordance with DVGW Code of Practice G 497, certain qualified work on compressor stations may onlybe carried out by qualified persons.
The qualified person shall acquire the necessary knowledge through theoretical training and practical instruction and experience.
Table of content
Foreword
1 Scope
2 Normative references
3 Requirements for the qualification of qualified persons for compressor and gas expansion systems
4 Realisation of the expert training
5 Contents of the expert training course
6 Performance monitoring
7 Technical requirements for instructors and inspectors
Important normative references
DVGW Code of Practice G 100
DVGW Code of Practice G 260
DVGW Code of Practice G 492
DVGW Code of Practice G 495
DVGW Code of Practice G 497
German version
DVGW-Merkblatt G 102-8
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Final Report G 202333 09/2024
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Content of DVGW Final Report G 202333
In connection with the new construction or conversion of high-pressure gas pipelines, proof of the suitability of the materials used must be provided as part of extensive fracture mechanical tests in accordance with DVGW regulations - depending on the design and the materials used. This currently applies both to the high-pressure range and formally to the low-pressure range. In order to simplify the previously required process, the DVGW initiated the BAG464 research project, with the aim to identify a boundary for the sensible application of fracture mechanical assessment.
As part of the project, fracture mechanical assessments were carried out for typical design parameters for both the distribution network and the transport network. The investigations identify an area in which - taking conservative boundary conditions into account - fracture mechanical assessments do not provide any added value for the safe design of the pipelines.
The identified range fulfils several criteria for safe design and shows, that in particular for a maximum allowable operating pressure (MOP) p ≤ 16 bar, a fracture mechanical assessment only needs to be carried out in very rare exceptions. For MOP 12 bar < p ≤ 16 bar, no fracture mechanical assessments are required up to and including DN 200. For larger diameters, individual case analyses must be carried out. Below MOP p ≤ 12 bar, no fracture mechanical assessments are generally required, if the described boundary conditions are met - regardless of the pipe outside diameter and steel material.
For high-pressure gas pipes with MOP p > 16 bar, however a fracture mechanical assessment can only be dispensed with in a few exceptions. These exceptions are limited to smaller pipe diameters and/or smaller MOP.
Table of Contents
1 Task definition
2 Basic procedure for carrying out fracture mechanical tests
3 Analysed Materials
4 Results of the fracture mechanical evaluation
4.1 Design according to DVGW Code of Practice G 462, DIN EN 12007-3, p ≤ 16 bar
4.2 Design for stations in accordance with DVGW Code of Practice G 491, DIN 30690-1
4.3 Design according to DVGW Code of Practice G 463, DIN EN 1594, high-pressure range p > 16 bar
5 Conclusions and outlook
6 References
7 List of Figures
8 List of tables
9 List of symbols
Annex
Important normative references
G 464 Guideline
German Version
DVGW-Forschungsbericht G 202333
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G 100 Code of Practice 06/2021
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Content of DVGW Code of Practice G 100
DVGW Code of Practice G 100 serves as a basis for assessing the competence of technical experts for inspecting the technical safety of energy systems for gas and hydrogen supply.
It specifies qualification requirements for technical experts for energy systems for the pipeline-bound supply of gas and hydrogen to the general public.
In the course of converting the gas infrastructure to hydrogen in accordance with DVGW Code of Practice G 260, technical experts have a special role to play. The qualification requirements described in this DVGW Code of Practice G 100 form the basis for the inspections to be carried out in this context. This includes, in particular,the continuous training of the technical experts in relation to the developing state of the art.
G 100 describes the qualification requirements for technical experts who inspect and assess the technical safety of gas supply energy systems on the basis of the Energy Industry Act (Energiewirtschaftsgesetz - EnWG) in accordance with the requirements of GasHDrLtgV and the DVGW Set of Rules.
The person commissioning the inspection is responsible for selecting a suitable technical expert for the inspection task in question. When commissioning a certified technical expert, the qualification for the relevant technical field can be verified by a valid certificate from a certification body accredited in accordance with GasHDrLtgV or official recognition in accordance with GasHDrLtgV. When commissioning an inspection body, the inspection body is responsible for selecting technical experts qualified for the respective inspection task. The technical expert is also responsible for checking whether his qualifications are sufficient for the inspection task. This Code of Practice G 100 can serve as a basis for this.
DVGW Code of Practice G 100 ensures that
the legal and technical framework conditions are mastered,
only well-trained persons are recognised as technical experts,
the technical experts have a practical connection to their area of specialisation,
have sound knowledge and experience in the respective area of expertise,
the specialised knowledge can be applied to specific issues in the subject area,
the tasks, possibilities and discretionary scope of the technical experts can be recognised, used andfilled.
The following amendments have been made compared to DVGW Code of Practice G 100:2015-10:
The normative references have been adapted to the current status of the DVGW Set of Rules.
The term energy facility was adapted due to the planned expansion of the term “Energy” to includehydrogen in the Energy Industry Act in order to clarify that this Code of Practice also applies to hydrogennetworks.
The designation of Area of Expertise VIb has been adapted to the contents of the 2020 edition ofDVGW Code of Practice G 472.
Notice has been included in the description of the areas of expertise that the technical experts inaccordance with this Code of Practice fulfil the qualification requirements for a person qualified toperform inspections in accordance with the German Industrial Safety and Health Ordinance(Betriebssicherheitsverordnung - BetrSichV) for testing the explosion safety of systems in their respectivearea of expertise. A corresponding explanation has been included in the foreword.
In clauses 6.4.2.2, 6.4.2.3, 6.4.2.5 and 6.4.3.8, the term "explosion protection" has been replaced by"explosion safety" in order to establish the reference to the test object in accordance with IndustrialSafety and Health Ordinance (BetrSichV).
For area of expertise IX, the required level of qualification was compared with the requirements of DINEN ISO 15257, which has replaced DIN EN 15257.
In clause 6.5.1, references to the explosion safety testing for FG II, III, V and VIII have been added asa prerequisite for initial recognition.
In Annex A, the listed Technical Rules have been adapted to the current status of Set of Rules andexpanded to include the technical rules on hydrogen systems.
Table of contents
Foreword
1 Scope
2 Normative references
3 Terms, symbols, units and abbreviations
4 Tasks of experts
5 Areas of Expertise
6 Qualification requirements
Annex A (informative) - Assignment of the regulatory documents to the Areas of Expertise
References
Important normative references
DVGW Code of Practice G 213DVGW Code of Practice G 280DVGW Code of Practice G 414DVGW Code of Practice G 463DVGW Code of Practice G 469DVGW Code of Practice G 472DVGW Code of Practice G 492DVGW Code of Practice G 497
German Version
DVGW-Arbeitsblatt G 100
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G 1030 Code of Practice 03/2023
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Content of DVGW Code of Practice G 1030
DVGW Code of Practice G 1030 sets out the requirements for the operators of stations for the production, transport, upgrading, conditioning or injection of biogas, irrespective of the ownership structure and organisational form, with regard to the structural and process organisation. Sufficient qualification and organisation of the operators is a prerequisite for ensuring the planning, construction, operation and maintenance of the respective biogas stations, also in compliance with safety and environmental regulations.
G 1030 specifies the requirements of the Energy Industry Act (EnWG) for the qualification and organisation of operators of plants for the production, storage, transmission, upgrading, conditioning or injection of biogas or biomethane. According to the EnWG, this also includes hydrogen from renewable sources.
DVGW Code of Practice G 1030 has been extensively revised, restructured and changes have been madein almost every section. Only major new topics are therefore listed below. Compared to DVGW Code ofPractice G 1030:2010-12, the following changes have been made in particular:
Inclusion of hydrogen from renewable sources in the scope of application in accordance with theEnWG
Inclusion of power-to-gas energy systems in the scope of application in accordance with DVGWCode of Practice G 220
Definition of power-to-gas energy plants, hydrogen feed-in plants, biogas and biomethane, contractualpartners (incl. operators, service providers, cooperation partners)
Integration of biogas conditioning system into biogas feed-in plant
Table of contents
Foreword
Authors
1 Scope
2 Normative references
3 Terms, symbols, units and abbreviations
4 Basic requirements
5 Tasks and fields of activity
6 Organisation
7 Personnel
8 Contractual partner
9 Technical equipment
Important normative references
DVGW Code of Practice G 213DVGW Code of Practice G 260DVGW Code of Practice G 415DVGW Code of Practice G 492DVGW Code of Practice G 495
German version
DVGW-Arbeitsblatt G 1030
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DVGW Information GAS Nr. 29 01/2023
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Content of DVGW Information GAS No. 29
This DVGW Information GAS No. 29 provides an overview of the requirements that must be met for the use of hydrogen in systems for the pipeline-bound supply of the general public and the connected gas applications so that these can be labelled "H2-ready".
In this DVGW Information GAS No. 29, a model is proposed to visualise the different levels of assessment in order to classify statements on the readiness of infrastructures for the grid-based supply of hydrogen. The term "H2-ready" is used to describe this readiness for hydrogen use, which is explained in the respective context in this DVGW Information GAS No. 29.
The proposed model can also be applied analogously to new or existing plants for operational self-supply in which hydrogen is to be used, taking into account the specific legal requirements.
Safe operation with the hazardous substance natural gas is already guaranteed for gas supply networks and gas applications. If a natural gas network is converted into a hydrogen network, the same level of safety can be guaranteed if the DVGW Codes of Practice applicable to hydrogen are taken into account - without prejudice to other legal requirements.
Table of contents
Foreword
1 Scope
2 DVGW Codes of Practice
3 Terms and definitions
4 Model for the application of the term "H2-ready"
5 Assessment of the gas infrastructure and gas applications
Anhang A - Overview of important DVGW Set of Rules and the supporting H2 guidelines
Bibliography
German version
DVGW-Information GAS Nr. 29
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DVGW-Information GAS No. 17 05/2024
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This DVGW-Information GAS No. 17 provides information on how to implement the lightning protection requirements in accordance with IEC 62305 for systems of gas and hydrogen transport and distribution systemas well as for systems supplying commercial, industrial or comparable facilities.
Lightning protection measures are used to protect people, structures and technical equipment against the effects of lightning.
G 464 Technical Information - Guideline 03/2023 -PDF file-
64,20 €*
This
Guideline G 464 shall apply for the fracture mechanical assessment of steel gas
pipelines that already exist or are projected for construction with a design
pressure of more than 16 bar for the transportation or distribution of gases of
the 5th gas family (hydrogen) as specified by DVGW Code of Practice G 260.
This
present Guideline G 464 addresses the assessment of an assumed defect; for the
assessment of measured defects, the guideline can be applied analogously.
G 408 Technical Information - Guideline 08/2022 -PDF file-
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This
guideline G 408 shall apply to the conversion of pipelines made from plastic to
hydrogen-containing, methane-rich gases (2nd gas family) or hydrogen (5th gas
family) in accordance with DVGW Code of Practice G 260 up to an operating
pressure of 16 bar and ends with the main shut-off valve, the thematic
threshold to DVGW Guideline G 655. This guideline G 408 can also be applied to
the conversion of plastic gas pipeline operated with gases that do not conform
to the specifications of DVGW Code of Practice G 260 if the gases’ specific
characteristics and, if applicable, other existing regulations are taken into
account. The respective guidelines on pipeline conversion shall be consulted
for networks using different pipeline materials (e.g., plastic and steel).
G 407 Technical Information - Guideline 08/2022
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This
guideline G 407 shall apply to the conversion of pipelines made from steel to
hydrogen-containing, methane-rich gases (2nd gas family) or hydrogen (5th gas
family) in accordance with DVGW Code of Practice G 260 up to an operating
pressure of 16th and ends with the main shut-off valve, the custody transfer
point to DVGW G 600 (A), respectively to G 614.1 (A) (including the additions
detailed in DVGW Guideline G 655).
This
guideline can also be applied to the conversion of steel gas pipeline operated
with gases that do not conform to the specifications of DVGW Code of Practice G
260 when taking into account the gases’ specific characteristics and, if
applicable, other existing regulations. The respective guidelines on pipeline
conversion shall be consulted for networks using different pipeline materials
(e.g., plastic and steel).
Forschungsbericht G 202006 01/2023 -pdf-file-
246,10 €*
For hydrogen transmission within the German gas grid, it is
imperative to obtain a clearly defined assessment of steel components for hydrogen
suitability and relevant implementation in the DVGW Codes of Practice. Within this context, DVGW
Code of Practice G 409 (for the conversion of pipelines to hydrogen transmission) and
DVGW Code of Practice G 463 (for the construction of new pipelines), for example, have
been specifically aligned to hydrogen as a transmission medium. Both these codes of practice may
require a fracture-mechanical assessment of pipelines and pipeline components, with fracture-mechanical
parameters beingrequired as input variables.
So far, it was only in ASME B 31.12 [3] that these
parameters were specified in an international code of practice. They specifically involve minimum fracture
toughness (KIc) and the description of crack toughness (da/dN) with hydrogen as a
medium. However, the parameters specified in ASME B 31.12 were based on investigations on US
materials which are verysimilar, but not identical, to the materials used in Germany
and elsewhere in Europe. Furthermore, the conversion of existing older natural gas
pipelines (comprising older materials) is of very considerable interest particularly for the scope
of application of the DVGW Code of Practice, although a direct transferability of the US
investigations was considered to be problematic.
Hence, within the context of the DVGW’s extensive SyWeSt H2
research project, fracturemechanical investigations were performed specifically for the pipeline
steel grades used in Germany (and, in some cases, elsewhere in Europe) with
hydrogen as a medium. The objective of this project was to compare the established
fracture-mechanical parameters with the results on which ASME B 31.12 is based for the purpose
of validating their application to steel grades used in Germany and, where applicable, drawing
up a modified correlation for crack growth.
Forschungsbericht G 201912 07/2022 -PDF-Datei-
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In recent years, the relevant DVGW Codes of Practice and
associated information sheets for carrying out and evaluating the above-ground
inspection of natural gas pipelines have been revised. In addition, measurement
technology and data processing (digitisation) have developed constantly. For
the above-ground inspection of buried pipelines in the distribution network through
inspections and drives, new measurement methods are increasingly being used. In
the EvaNeMeL research project, these new measurement methods were evaluated
both theoretically and through experimental investigations. Five
vehicle-mounted measurement systems and three hand-held remote gas detection
methods were investigated. The results demonstrate the performance of the novel
methods against a benchmark and also to serve as a basis for a subsequent
supplement to the DVGW rules and regulations for above-ground inspection. The
benchmark was an experienced “Gasspuerer” (gas safety personnel) who carried
out a walk-through with a probe-based PortaFID M3K in parallel to the
experimental investigations. This established walk-through of buried pipelines
results in a high level of safety for the public gas supply.
G 463 Technical Rule - Standard 10/2021 -PDF file-
82,05 €*
In
conjunction with DIN EN 1594, this Technical Rule G 463 applies to the planning
and construction of steel high pressure gas pipelines with a design pressure of
more than 16 bar for supplying gas to the general public as well as to
connected energy facilities on company premises and in the field of commercial
gas application of gases of the 2nd and 5th gas family as defined by DVGW Code
of Practice G 260.
The scope
of application has no upwards limitation in terms of the technical parameters
nominal diameter and design pressure.
This
Technical Rule can be applied mutatis mutandis to the construction of high
pressure gas pipelines which do not conform to the specifications of DVGW Code
of Practice G 260, provided that the specific characteristics of the gases or,
if applicable, other already existing technical sets of rules are taken into
account.
G 414 Technical Rule - Standard 12/2008 -PDF-file-
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The DVGW set of rules G 414 for the installation (planning, building and commissioning) of gas pipework focuses
on buried gas pipework; it contains only few instructions to be observed when installing above-ground gas
pipework.
G 493-2 Technical Rule - Standard 11/2019 -PDF-File-
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This standard G 493-2 encompasses personal and professional
requirements for companies providing maintenance for gas plants and
installations that fall within the scope of DVGW G 495 (A), as well as biogas
injection and refeeding plants as specified by DVGW G 265-2 or hydrogen
injection plants as specified by DVGW G 265-4 (M).Companies which, within the
context of comprehensive plant management, either as original operators or as
contractors, are responsible for the maintenance of energy plants, and possess
the required personal qualification and organization according to DVGW G 1000
(A), may conduct the maintenance of gas plants without certification as defined
by this standard within the network which they have the abovementioned
responsibility for. The prerequisite for the maintenance without certification
as mentioned above is that the expert and tech-nical conditions detailed in
this standard are met by the company’s own workforce or by service providers
with a TSM certification or other corresponding certifications. The company
shall appoint the experts re-sponsible for maintenance in writing. The
fulfilment of these conditions can be verified e.g. during a TSM review
according to DVGW G 1000 (A).
G 492 Technical Rule - Standard 06/2021 -PDF-file-
64,20 €*
This Technical Rule G 492 governs planning, manufacturing,
assembly, testing, commissioning and operation, as well as decommissioning and
disposal of gas measuring systems of up to 100 bar1 in gas transportation and
distribution systems and stations supplying commercial, industrial, or other
comparable facilities.